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Project archetype · Aquafeed

Aquafeed Mill Project — Extrusion, Formulation & Financing

Reference architecture for an extruded aquafeed mill producing sinking or floating feeds for shrimp, tilapia, salmon, sea bass and RAS species — raw-material intake, milling, extrusion, drying, coating, cooling, packing, quality control and logistics.

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Project assumptions

Product
Extruded sinking and/or floating aquafeed pellets, 0.5–12 mm
Capacity
3–15 tons/hour per line, 20k–100k t/year total
Target species
Shrimp, tilapia, sea bass, salmon, trout, RAS species
Site profile
Industrial zone with rail or truck logistics
Installed load
1.5–5 MW depending on capacity
Project readiness score

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40
/ 100
planning

Planning — foundational work still open, but structured RFQs feasible

Strengths
  • Energy plan: Grid connection secured
  • CAPEX clarity: USD 2M–10M — mid commercial
Do next
  • Sign a site option or lease for at least 20 years
  • Commission water lab tests (salinity, TAN, iron, TDS) and file abstraction permit
  • Engage local permitting consultant and file EIA scoping
  • Secure at least one signed LOI from a processor or importer
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Indicative execution readiness. Not a credit decision or engineering warranty.

System stack

Raw material intake & storage

  • • Truck / silo intake, screening, magnets
  • • Silos for wheat, corn, soy, fishmeal, oils
  • • Micro-ingredient dosing bins

Grinding & mixing

  • • Hammer mill + ultra-fine grinder for aqua-quality particle size
  • • Batch or continuous mixer with premix and micro dosing
  • • Automatic recipe management

Extrusion & drying

  • • Twin-screw extruder sized to product mix
  • • Preconditioner with steam and water injection
  • • Belt or fluid-bed dryer with moisture control

Coating & cooling

  • • Vacuum coater for oil and liquid additives
  • • Counter-flow cooler
  • • Screening and fines recovery

Packing & warehousing

  • • Automatic bagging (10–25 kg) or big-bags (500–1000 kg)
  • • Palletizing, stretch wrapping
  • • Finished-goods warehouse with FIFO

Quality control & lab

  • • Wet chem lab: proximate, moisture, PDI, durability, oil
  • • Microbiology and mycotoxin screening
  • • Traceability from raw material lot to finished bag

Project stages

  1. 1. Market & feasibility
    Demand study, product mix, logistics, indicative CAPEX/OPEX. 6–8 weeks.
  2. 2. Concept & basic design
    Process flow, mass balance, layout, class-3 budget. 8–12 weeks.
  3. 3. Permitting
    Industrial permit, food-safety, environmental. 3–9 months.
  4. 4. RFQ & supplier selection
    Neutral RFQ for extrusion, intake, coating, packing, automation. 10–14 weeks.
  5. 5. Construction
    Civil, steel, silos, process, utilities, MCC. 12–18 months.
  6. 6. Commissioning
    Cold, hot, product runs. 2–4 months per line.

Main CAPEX drivers

Indicative share of total installed cost. Actual split varies by region, redundancy, automation and civil scope.

Extrusion + dryer + cooler line22–32%
Civil works & structural steel16–24%
Raw-material intake, silos & conveying12–18%
Grinding & mixing8–12%
Coating & packing6–10%
Electrical, controls & MCC8–12%
Engineering, permits & PM6–10%
Contingency10–15%
Indicative class-4 ranges only. Confirm with a class-3 budget via a neutral RFQ before financing.

Bankability questions

  • Is regional feed demand (species, tonnage) validated with LOI or contracts?
  • Are raw-material supply chains secured (grains, fishmeal, oils)?
  • Is a qualified plant manager identified with aquafeed extrusion experience?
  • Are permits and food-safety certifications achievable?
  • Is CAPEX supported by class-3 estimates from two vendors?
  • Is OPEX modeled at pessimistic / base / optimistic scenarios?
  • Are formulations and QC protocols developed?
  • Is financing matched to project cash-flow ramp-up?

Key project risks

  • Raw-material price volatility compressing margins.
  • Under-utilization of capacity in first 2–3 years.
  • Product quality issues damaging brand and offtake.
  • Regulatory tightening on GMO, mycotoxins, sustainability.
  • Logistics disruptions to key raw materials.

Common questions

Bankability brief

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