Example project · Shrimp hatchery

Commercial Shrimp Hatchery — Example Project, Investment Range & Equipment Plan

A worked example of a modern Litopenaeus vannamei hatchery producing 200–600 million post-larvae per year. Use the indicative CAPEX bands, equipment categories, risk register and RFQ path as a starting point for your own project — then adapt the numbers to your site, species and market.

Project assumptions

Species
Litopenaeus vannamei (Whiteleg shrimp) — SPF / SPR broodstock
Annual output
200–600 million PL₁₀ per year (≈ 6–20 million PL per cycle)
System type
Flow-through marine hatchery with RAS nursery modules
Broodstock source
Imported or domestic SPF / SPR nucleus, quarantined on arrival
Cycles per year
30–35 staggered larval cycles plus continuous nursery
Survival target
35–55% egg-to-PL₁₀ (base case); 50–65% in mature operations
Water source
Coastal seawater intake + reservoir + treatment; salinity 28–35 ppt
Site profile
Coastal, stable temperature, grid access, road to farm clusters
Indicative CAPEX
$3.5M–$6.5M (200M PL/yr) · $7M–$12M (600M PL/yr) all-in class-4
Indicative OPEX
$0.8–$1.5M/yr at 200M PL · $1.8–$3.2M/yr at 600M PL
Project readiness score

Score your project in 60 seconds

Set your current status on seven factors. We calculate a 0–100 readiness score, flag gaps EPCs and lenders will raise, and pre-fill an RFQ your concierge can act on immediately.

40
/ 100
planning

Planning — foundational work still open, but structured RFQs feasible

Strengths
  • Energy plan: Grid connection secured
  • CAPEX clarity: USD 2M–10M — mid commercial
Do next
  • Sign a site option or lease for at least 20 years
  • Commission water lab tests (salinity, TAN, iron, TDS) and file abstraction permit
  • Engage local permitting consultant and file EIA scoping
  • Secure at least one signed LOI from a processor or importer

Indicative execution readiness. Not a credit decision or engineering warranty.

System stack

Broodstock holding & maturation

  • Temperature- and photoperiod-controlled maturation tanks (5–20 m³)
  • Unilateral eyestalk ablation station or non-ablation protocol setup
  • Spawning / egg collection tanks with gentle aeration
  • Nauplii counting and disinfection bath before transfer to larval rearing

Larval rearing

  • Conical or flat-bottom larval tanks (10–40 m³) with central drain
  • Green-water and clear-water protocol capability
  • Artemia hatching, enrichment and harvest station
  • Rotifer production or outsourced live-feed supply with backup

Live feed & algae production

  • Microalgae photobioreactors or batch culture tanks (Chaetoceros, Tetraselmis, Nannochloropsis)
  • Rotifer culture systems with continuous or batch harvest
  • Artemia cyst incubators, separation screens and enrichment tanks
  • Cold storage for cysts, algae concentrates and enrichment emulsions

Nursery & PL conditioning

  • RAS or flow-through nursery tanks (20–80 m³)
  • Gradual salinity acclimation and temperature conditioning
  • PL counting, grading and packing for transport
  • Backup oxygen and emergency power for life-support

Water treatment & biosecurity

  • Seawater intake screening, sedimentation and rapid sand filtration
  • UV and/or ozone disinfection on intake and recirculation loops
  • Reservoir with 3–7 days storage and chlorination/dechlorination
  • Effluent disinfection before discharge; PCR lab for WSSV, EHP, AHPND, IMNV

Monitoring & controls

  • Continuous DO, temperature, salinity, pH per critical tank
  • SCADA / PLC with SMS/email alarms
  • Microbiology bench, larval health scoring and feed-response checks
  • Lot traceability from broodstock batch to PL shipment

Energy & utilities

  • Installed electrical load: 250–800 kW depending on RAS extent and climate
  • Standby generator for broodstock, larval and life-support loads
  • Heat pumps / chillers for temperature stability (26–30 °C rearing)
  • Solar-hybrid option for daytime aeration and feed systems
Interactive tools

Model this project on the page

Adjust the inputs to match your site and load profile. Outputs update live and can be sent as a pre-filled, confidential RFQ to project-matched suppliers.

Embedded tool

Stocking Density Calculator

Stocking density (kg per m³ of water) is the single biggest driver of oxygen risk, disease pressure and water-treatment load. RAS tolerates the highest density; ponds and cages the lowest. Overstocking crashes dissolved oxygen before it shows in growth data.

Density
10 kg/m³
Target: 60–120 kg/m³
Status
Under-stocked

Estimates Only: This calculator is provided for general informational purposes only. Results are approximate and may contain errors, omissions, or outdated information. They do not constitute legal, financial, engineering, tax, technical, or professional advice. Users are solely responsible for independently verifying all calculations, specifications, prices, regulations, and requirements with qualified professionals before making any decisions. By using this calculator, you acknowledge that the website owners, operators, and affiliates accept no responsibility or liability for any loss, damage, or decisions resulting from its use.

Embedded tool

Oxygen Requirement Calculator

Dissolved oxygen (DO) demand scales with biomass, species and water temperature. Aeration, LRP oxygen cones and pure-O₂ injection for RAS or intensive shrimp ponds must exceed peak demand — typically 2–4 hours after feeding — plus a 50% safety margin for warm-water events and power failure recovery.

Hourly O₂ demand
1.75 kg/hr
Design for 2.63 kg/hr (50% margin)
Daily O₂ demand
42 kg/day

Estimates Only: This calculator is provided for general informational purposes only. Results are approximate and may contain errors, omissions, or outdated information. They do not constitute legal, financial, engineering, tax, technical, or professional advice. Users are solely responsible for independently verifying all calculations, specifications, prices, regulations, and requirements with qualified professionals before making any decisions. By using this calculator, you acknowledge that the website owners, operators, and affiliates accept no responsibility or liability for any loss, damage, or decisions resulting from its use.

Embedded tool

Aquaculture Water Consumption Calculator

Water permits are the #1 approval risk for commercial aquaculture. This tool converts system volume, exchange rate and evaporation into daily/annual make-up water and per-kg-fish intensity — the number regulators, banks and ESG auditors actually ask for.

RAS: 1–10%. Flow-through: 100–500%. Ponds: 2–10%.

Daily make-up water
104 m³/day
Exchange 100 + evap 4 m³
Annual water demand
37,960 m³/yr
≈ 37,960,000 liters
Water intensity
127 L / kg fish
RAS: 100–500 L/kg. Flow: 30,000+ L/kg.
Annual water cost
$5,694
@ $0.15/m³

Estimates Only: This calculator is provided for general informational purposes only. Results are approximate and may contain errors, omissions, or outdated information. They do not constitute legal, financial, engineering, tax, technical, or professional advice. Users are solely responsible for independently verifying all calculations, specifications, prices, regulations, and requirements with qualified professionals before making any decisions. By using this calculator, you acknowledge that the website owners, operators, and affiliates accept no responsibility or liability for any loss, damage, or decisions resulting from its use.

Embedded tool

Feed Conversion Ratio Calculator

FCR = feed given ÷ weight gained. Lower is better. It is the single biggest driver of farm profitability.

FCR
1.6
Benchmark: 1.60
Weight gained
5,000 kg
Performance
Excellent — at or below benchmark

Estimates Only: This calculator is provided for general informational purposes only. Results are approximate and may contain errors, omissions, or outdated information. They do not constitute legal, financial, engineering, tax, technical, or professional advice. Users are solely responsible for independently verifying all calculations, specifications, prices, regulations, and requirements with qualified professionals before making any decisions. By using this calculator, you acknowledge that the website owners, operators, and affiliates accept no responsibility or liability for any loss, damage, or decisions resulting from its use.

Embedded tool

Commercial Aquaculture CAPEX Estimator

Rapid CAPEX for a commercial fish farm, shrimp farm, RAS plant or sea-cage project. Sizes total investment from target production, applies system-specific CAPEX/kg benchmarks, then breaks it into the six lines every bank wants: land & civil, process equipment, engineering & permitting, working capital, contingency and financing costs.

Drives base CAPEX per tonne of annual capacity.

Feed + energy + labor + overhead per kg.

Total indicative CAPEX
$13,291,200
$13 / kg capacity
Process equipment
$6,600,000
Tanks, RAS loop, aeration, filtration, feeders, controls
Land, civil & buildings
$3,600,000
Site works, ponds, cages, hatchery, hall
Engineering & permitting
$792,000
12% of equipment
Contingency
$1,099,200
10% of hard costs
Working capital
$1,200,000
6 months of OPEX

Estimates Only: This calculator is provided for general informational purposes only. Results are approximate and may contain errors, omissions, or outdated information. They do not constitute legal, financial, engineering, tax, technical, or professional advice. Users are solely responsible for independently verifying all calculations, specifications, prices, regulations, and requirements with qualified professionals before making any decisions. By using this calculator, you acknowledge that the website owners, operators, and affiliates accept no responsibility or liability for any loss, damage, or decisions resulting from its use.

Embedded tool

Operating Cost (OPEX) Calculator

OPEX drives profitability more than CAPEX for most farms. This tool sums the major operating costs — feed, electricity, labor, fingerlings, water and maintenance — and expresses the total as $/month and $/kg produced.

Total monthly OPEX
$41,360
2.76 $/kg produced
Feed
$26,400
64% of OPEX
Energy
$2,700
7% of OPEX
Labor + fingerlings + other
$12,260

Estimates Only: This calculator is provided for general informational purposes only. Results are approximate and may contain errors, omissions, or outdated information. They do not constitute legal, financial, engineering, tax, technical, or professional advice. Users are solely responsible for independently verifying all calculations, specifications, prices, regulations, and requirements with qualified professionals before making any decisions. By using this calculator, you acknowledge that the website owners, operators, and affiliates accept no responsibility or liability for any loss, damage, or decisions resulting from its use.

Embedded tool

Aquaculture Financing & Loan Amortization Calculator

Lender-side view of a commercial aquaculture loan: monthly and annual debt service, total interest paid, interest-during-construction (IDC) and the resulting DSCR at your projected EBITDA. Use before approaching a bank, EXIM agency or aquaculture-specialist fund.

Interest-only period during construction and biomass ramp.

Monthly payment
$56,547
$678,561 / yr
DSCR (steady-state)
2.21×
Bankable (≥1.3×)
Total interest paid
$1,428,485
Over 8 years
Interest during construction
$160,000
12 months, ~50% avg draw
Grace-period interest
$320,000
12 months moratorium
Arrangement fees
$60,000
1.50% one-off

Estimates Only: This calculator is provided for general informational purposes only. Results are approximate and may contain errors, omissions, or outdated information. They do not constitute legal, financial, engineering, tax, technical, or professional advice. Users are solely responsible for independently verifying all calculations, specifications, prices, regulations, and requirements with qualified professionals before making any decisions. By using this calculator, you acknowledge that the website owners, operators, and affiliates accept no responsibility or liability for any loss, damage, or decisions resulting from its use.

Project stages

  1. 1. Feasibility & site screening
    Water quality, market demand for PL, competitor hatcheries, permits, indicative CAPEX/OPEX. 4–8 weeks.
  2. 2. Concept & basic design
    Capacity plan, tank sizing, live-feed strategy, biosecurity zoning, class-3 budget. 8–12 weeks.
  3. 3. Environmental & biosecurity permits
    EIA, water abstraction, discharge consent, animal health approvals, import permits for broodstock. 3–9 months.
  4. 4. RFQ & supplier selection
    Neutral RFQ for tanks, water treatment, live feed, controls, backup power. 8–12 weeks.
  5. 5. Construction & installation
    Civil, tanks, piping, electrical, controls, lab, quarantine. 8–14 months.
  6. 6. Commissioning & first spawn
    Water treatment validation, first broodstock conditioning, first larval run, nursery ramp. 4–8 months.
  7. 7. Steady-state production
    Stable output reached 12–24 months after first spawn as protocols and survival optimize.

Main CAPEX drivers

Indicative share of total installed cost. Actual split varies by region, redundancy, automation and civil scope.

Civil works & building envelope (biosecure hall, quarantine, lab)22–30%
Tanks, raceways & plumbing12–18%
Water treatment & RAS loops10–16%
Live feed production systems8–14%
Broodstock & maturation equipment6–10%
Electrical, controls & SCADA6–10%
HVAC, heating / chilling & backup power6–10%
Engineering, permits & project management6–10%
Contingency (recommended)10–15%
Indicative class-4 ranges only. Confirm with a class-3 budget via a neutral RFQ before financing.

Bankability questions

  • Is there a signed LOI or contract with grow-out farms for the planned PL output?
  • Is the seawater intake characterized for salinity, temperature, pathogens and seasonal variation?
  • Is SPF/SPR broodstock supply secured with two independent sources and import permits?
  • Is a qualified hatchery manager with vannamei experience identified?
  • Is a PCR / microbiology capability in place or contracted?
  • Are environmental and discharge permits achievable in the target timeline?
  • Is CAPEX supported by class-3 estimates from at least two independent sources?
  • Is OPEX modeled at pessimistic, base and optimistic survival and feed scenarios?
  • Is financing structure matched to cash-flow ramp-up (often 18–24 months)?
  • Is disease risk (WSSV, EHP, AHPND, IMNV) mitigated by design and SOPs?

Key project risks

  • Broodstock quality or import delays push first spawn and revenue back by months.
  • Larval mortality events (bacterial, viral, nutritional) reduce output and customer confidence.
  • Live feed crash or contamination halts production until the culture is restored.
  • Water source degradation or algal blooms interrupt intake quality.
  • Regulatory tightening on broodstock imports, discharge or antibiotic use.
  • Customer concentration — a single large farm delaying orders can idle capacity.

Common questions

Bankability brief

Get the bankability brief — Shrimp Hatchery Example Project

6-page investor-grade brief: CAPEX bands, OPEX assumptions, revenue model, sensitivity, risk register and a country permit map — tailored to this archetype. Free, sent to your inbox and printable to PDF.

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Our team screens project-matched providers globally and prepares a comparable, budget-grade RFQ package for each.

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