RAS Design Fundamentals: What to Lock Before You Buy Equipment
A practical framework for investors, EPCs and producers on the design decisions — species, production target, water strategy, mass balance and zoning — that must be locked before a single RAS component is procured.
Sizing a RAS: From Feed Load to Oxygen Demand
A step-by-step walk-through of the mass balance that turns a target tonnage into oxygen demand, TAN load, CO2 production and biofilter sizing — the calculations lenders and EPCs expect to see before equipment is procured.
RAS Design Principles for Commercial Fish Farms
How a commercial recirculating aquaculture system is actually designed: feed load first, then flow, oxygen, solids, biofilter, CO₂, redundancy and building envelope.
Aquaculture planning benchmarks
| Figure | Value | Context |
|---|---|---|
| CAPEX — RAS | USD 9,000–14,000 per tonne/yr | Global baseline before country cost factor. |
| CAPEX — Ponds | USD 1,800–4,000 per tonne/yr | Lined or earthen ponds, excluding land. |
| CAPEX — Cages | USD 2,500–5,500 per tonne/yr | Cages, moorings, nets and service equipment. |
| CAPEX — Flow-through | USD 4,000–7,000 per tonne/yr | Raceways and water intake works. |
| Energy use | RAS ~6 kWh/kg; ponds ~1.2; flow-through ~1.5; cages ~0.3 | Per kg of fish produced. |
| Typical FCR | Trout 1.1; salmon 1.2; shrimp 1.4; tilapia 1.6; carp 1.8 | kg feed per kg growth; varies with feed and management. |
| Farm size where FishMatch reviews projects | From ~USD 250,000 total project value | Commercial fish and shrimp projects. |
Before you request quotes
Equipment scope
What equipment does a commercial aquaculture project actually need?
A grow-out project typically needs holding infrastructure (tanks, ponds or cages), water movement (pumps, piping, valves), aeration or oxygenation, water treatment appropriate to the system, feeding equipment, grading and handling gear, monitoring and alarms, and backup power. RAS adds mechanical filtration, biofiltration, degassing, disinfection and tighter process control. Hatchery and processing scopes are specified separately.
Which equipment should be specified before requesting quotes?
Specify the items whose sizing changes everything downstream: design biomass and stocking density, water exchange or recirculation rate, oxygen demand at peak temperature, and installed pumping head. With those four fixed, suppliers can quote aeration, filtration, pumps and power on the same basis. FishMatch calculators produce these figures and attach them to the RFQ.
Can equipment be sourced in stages?
Yes, and phased procurement is common. The usual sequence is water supply and holding infrastructure, then aeration and treatment, then automation and monitoring, then processing and cold chain. Staging works when interfaces and capacity headroom are defined at the start; otherwise later phases force replacement rather than addition.
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